Accurate

and Reliable

Manufacturing

Electrical systems used in mobile machinery requires the highest standards of manufacturing, from appropriate weather proofing to the right type of testing to ensure that service calls are kept to a minimum - JCA Electronics has been manufacturing reliable components since 2002.

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Considerations in Manufacturing

Electrical Systems

JCA Electronics has been designing, manufacturing, and selling top-quality wire harness systems since 2002. Our consistent, high-quality products have earned us an excellent reputation and established us as a market leader. We focus on the needs of Original Equipment Manufacturers (OEMs) where our strengths in the areas of rapid delivery and strong production efficiency are meaningful and valued. Our testing procedures are thorough and efficient, ensuring that our customers can install our products with no concerns.

JCA Electronics has been designing, manufacturing, and selling top-quality wire harness systems since 2002. Our consistent, high-quality products have earned us an excellent reputation and established us as a market leader. We focus on the needs of Original Equipment Manufacturers (OEMs) where our strengths in the areas of rapid delivery and strong production efficiency are meaningful and valued. Our testing procedures are thorough and efficient, ensuring that our customers can install our products with no concerns.

Our expertise in wire and cable, harness coverings, and connectors allow us to build and develop harnesses for all types of applications, from Agriculture to Aerospace. Customer needs are a top priority at JCA Electronics, and we work hard every day to ensure that our products and ISO-certified processes meet all of their requirements.

Our IPC-certified assemblers can efficiently build the simplest harness incorporating the most basic of parts all the way through to harnesses that weigh over 200 lbs. and incorporate high levels of technology.

At JCA we develop system solutions and design custom products to meet specific requirements. We continue to set new standards and trends in the wire harness marketplace using intensive research and continuous improvement practices. These efforts, together with excellent quality and service, have helped us to build an outstanding reputation with leading corporations around North America.

Connectivity

To maintain our outstanding reputation, we use only the best connectors, such names as Deutsch, Delphi, Amphenol, AMP, and Molex. Our electronic and mechanical expertise enable us to determine the appropriate applications of these connectors and our automated manufacturing processes yield their most efficient assembly.

The OEM counts on connectors that are cost-effective and able to meet the sometimes extreme demands placed on their product. Any repairs must be easy to carry out so these products do not inconvenience their end customer.

JCA Electronics uses these connectors, coupled with the appropriate strain reliefs and safety features, to keep the harnesses secure and reliable in operation over the long term. We also work with the OEM to make sure that service for the end user is as as seamless a process as possible. From GPS systems to on-board communications to engine management, JCA Electronics connector solutions best support the needs not only of the equipment maker but also the equipment owner.

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Find the right protection product

JCA Electronics offers a highly innovative selection of wire harness protection systems tailored to the individual demands and budgets of our customers. Our wide scope of products allows JCA to meet all kinds of application requirements, and our extensive stock guarantees fast deliveries.

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PMA and Grip Lock, Premium Loom & Fittings

PMA & Grip-Lock products are the solution of choice when equipment and its harnesses are put into extreme conditions. They provide high resistance to cutting and abrasion as well as moisture protection to levels of IP68 and above. JCA’s many years of experience enable our company to design and build this product efficiently in low and high volumes and for many types of applications. If reliable, continuous uninterrupted operation is necessary and essential in a harsh environment, then we recommend PMA & Grip Lock harness coverings. PMA & Grip Lock have become valuable partners to JCA Electronics for the best support of manufacturers and equipment around the world.

Braided Loom

JCA also has years of experience with braiding harnesses. The braiding self-closes around a group of cables or wires, giving it as small a diameter as possible. The semi-rigid, abrasion-resistant braiding is stretchy and springy. It is flexible enough to bend to a tight radius without distorting or splitting open. Unlike the split loom, braiding will not impair or affect the flexibility of the wires and it retains its shape and rigidity. The unique physical weave of the braided sleeve makes it extremely pliable and it does not trap moisture or humidity.

Braid applications include wiring harnesses for engines and protection (both mechanical and chemical) for harnesses in exposed areas. Braiding allows short production runs to be handled efficiently and at an economical cost. JCA also uses braiding for special applications which need flexibility at low temperatures and a uniform surface for protection. The PVC materials used have long been recognized for exceptional weathering performance, moisture resistance, and abrasion resistance. Our braiding extends the life of your wire harness and makes sure it lasts under harsh conditions.

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Split Loom Protection

Split Loom, a corrugated tubing, is primarily used to provide protection and organization to wire harnesses that are subject to such abnormal conditions as continuous abrasion, vibrational wear, puncturing, water, snow, ice, salt, and UV Rays. The loom can be made from a variety of materials to meet different application conditions including heat and abrasion. It is a lower-cost alternative to the premium covering options noted above, but can be used for most applications as it has good flexibility and crush resistance. The ease of installation makes it the most cost effective of the looms.

Split loom completely encloses and bundles the wires to protect and keep them together. Once the harness is constructed, cable ties or tape can be used to keep the slit closed and to secure it to nearby tie-off points without affecting the wires. Instead of having multiple tangled wires and cables, you are left with one neat and orderly cable bundle. This helps maintain an organized and safe working environment.

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